CNC Multi-Hole Machined Parts

CNC Multi-Hole Machined Parts
Details:
Custom CNC multi-hole machined parts are precision-engineered components requiring multi-axis drilling, reaming, tapping, and counterboring across single or multiple planes. Built for assemblies demanding strict geometric alignment and inter-feature positional accuracy, these components are produced in our ISO 9001-certified facility using advanced 4-axis and 5-axis CNC machining centers. By executing complex hole patterns in single setups, our manufacturing process eliminates multi-positioning errors to ensure strict concentricity, coaxiality, and perpendicularity.
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Description
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Custom CNC multi-hole machined parts are precision-engineered components requiring multi-axis drilling, reaming, tapping, and counterboring across single or multiple planes. Built for assemblies demanding strict geometric alignment and inter-feature positional accuracy, these components are produced in our ISO 9001-certified facility using advanced 4-axis and 5-axis CNC machining centers. By executing complex hole patterns in single setups, our manufacturing process eliminates multi-positioning errors to ensure strict concentricity, coaxiality, and perpendicularity.

 

Technical Specifications

 

 

Parameter

Specification

Material

Aluminum (6061-T6, 7075-T6, 5052), Stainless Steel (304, 316/316L, 17-4PH, 420), Carbon Steel (1045, 4140), Brass (C36000), Titanium (Grade 5), Engineering Plastics (POM, PEEK, Nylon)

Size Capacity

Up to 800 x 600 x 500 mm (Milling); diameter 10 mm - diameter 400 mm (Turning)

Dimensional Tolerance

+/- 0.005 mm (Linear features)

Positional Tolerance

+/- 0.01 mm (Hole True Position / GD&T controlled)

Machining Accuracy

Part-to-part repeatability within 0.003 mm

Surface Roughness

Ra 0.4 - 3.2 um (as machined)

Processing Range

Hole diameters from diameter 1 mm to diameter 50 mm; Internal threads from M2 to M24

Equipment & Processes

4/5-axis CNC Machining Centers, CNC Lathes with live tooling, Deep-hole Gun Drilling, Thread Milling, Rigid Tapping

 

Key Features

 


Dimensional Accuracy: Maintains strict linear and radial tolerances down to +/- 0.005 mm across multi-feature components.


Simultaneous 5-Axis Setup: Eliminates multi-repositioning errors, ensuring strict geometric alignment and consistent part-to-part dimensions across production runs.


Complex Hole Integration: Combines intersecting cross-holes, deep-hole drilling, counterboring, and custom internal threading in a unified operation.


Optimized Batch Scalability: Quick-change fixture systems and automated toolpath programming support flexible production runs from 10 to 5,000 units.


Burr-Free Edge Quality: Controlled entry and exit tool paths prevent internal burrs and material deformation on critical mating surfaces.


GD&T Compliance: Full adherence to geometric dimensioning and tolerancing callouts for complex assembly interfaces.

 

Applications

 


Automotive: Transmission valve bodies, actuator brackets, and sensor housings.


Medical: Surgical instrument frames, diagnostic equipment manifolds, and titanium implant assembly jigs.


Aerospace: Lightweight structural brackets, fuel control valve bodies, and avionics enclosures.


Automation: Robotic arm joints, pneumatic manifold blocks, and linear guide mounting plates.


Electronics: Heat sinks with complex coolant distribution channels and chassis mounting panels.


Industrial Equipment: Hydraulic distribution blocks, gearbox covers, and high-pressure pump housings.

 

Materials & Surface Finishes

 


Material Options & Standards
Aluminum Alloys: ASTM / EN standards (6061-T6, 7075-T6, 5052)


Stainless Steels: ASTM A276 / DIN standards (304, 316/316L, 17-4PH, 420)


Alloy Steels: AISI / SAE standards (4140, 1045, 20CrMo)


Non-Ferrous Metals: Brass (C36000), Phosphor Bronze, Copper


Engineering Plastics: POM (Delrin), PEEK, Nylon 66, PTFE


Surface Finishes & Treatments
Anodizing: Clear or colored Type II; Hardcoat Anodizing Type III (MIL-A-8625)


Plating & Passivation: Electroless Nickel Plating, Zinc Plating, ASTM A967 Citric/Nitric Passivation for Stainless Steel


Coatings: Powder Coating, Chemical Conversion Film (Surtec 650 / Alodine per MIL-DTL-5541)


Mechanical Finishes: Precision Bead Blasting, Manual Edge Deburring, Vibratory Barrel Finishing

 

Customization & OEM

 


CAD File Formats: Accepts STEP, IGES, Parasolid, DXF, and 2D engineering drawings with explicit GD&T specifications.


Custom Envelopes: Tailored spatial dimensions and mounting interfaces designed to match exact customer assembly layouts.


Interface Tolerancing: Customized machining parameters for press-fit bushings, bearing journal seats, and precision O-ring grooves.


Traceable Sourcing: Direct procurement of raw materials complying with ASTM, DIN, or JIS specifications, accompanied by full Mill Test Reports (MTR).


Prototyping to Volume: Rapid prototype turnaround for functional testing followed by seamless scaling to pilot batches and full-scale production.

 

Quality Control & Inspection

 


CMM Verification: Hexagon Coordinate Measuring Machines inspect 3D spatial coordinates, hole center distances, and complex GD&T profiles.


Precision Gauging: Calibrated micrometers, bore gauges, thread plug gauges, and ring gauges verify hole diameters, depth consistency, and thread pitch.


Surface Profiling: Portable digital profilometers measure Ra values on critical internal hole walls and mating faces.


Material Identification: PMI (Positive Material Identification) spectrometer screening verifies elemental compliance of incoming metal bars and blocks.


Traceability & Reporting: 100% dimensional screening prior to shipping, backed by optional First Article Inspection (FAI) reports and CMM data sheets.

 

Packaging & Logistics

 


Protective Packaging: Individual wrapping in anti-corrosion VCI (Volatile Corrosion Inhibitor) bags or custom closed-cell foam partitioning to prevent surface abrasion and transit damage.


Batch Identification: Clear barcode labeling on external packaging detailing part numbers, material batch codes, quantity, and manufacturing dates.


Export Compliance: Heavy-duty export-grade corrugated cartons or ISPM 15 compliant heat-treated wooden crates for international shipping.


Standard Lead Times: 7 to 15 business days for prototypes; 3 to 5 weeks for production batches depending on geometry complexity and required finishing.

 

Frequently Asked Questions

 

 

Q: What is your Minimum Order Quantity (MOQ)?

A: We maintain no strict MOQ for production; however, unit pricing scales with batch volume. Prototype orders starting from 1 piece are fully supported.

Q: What positional tolerances can you guarantee for hole patterns?

A: We routinely hold true position tolerances within +/- 0.01 mm relative to primary datums using rigid multi-axis machining setups.

Q: Are material test certificates provided?

A: Yes. Raw material Mill Test Reports (MTR) and dimensional inspection reports are supplied upon request with every batch shipment.

Q: Do you run First Article Inspections (FAI) before mass production?

A: Yes. FAI samples with comprehensive measurement reports are produced and verified before initiating full-scale batch manufacturing.

Q: What technical files are required to generate an accurate quotation?

A: Please provide a 3D CAD model (STEP or IGES) alongside a 2D PDF drawing detailing thread specs, tight tolerances, and surface finish requirements.

Q: How do you prevent drill wander or drift during deep-hole drilling?

A: We utilize dedicated gun-drilling machinery, high-pressure coolant-through-spindle delivery systems, and optimized feed rates to maintain straightness and prevent tool deflection.

 

Request a Quote

 


Submit your project documentation for a formal technical review and commercial quotation within 24 hours. Ensure your RFQ includes:


Part Geometry Files: 3D CAD model (STEP/IGES) + 2D PDF drawing with GD&T callouts


Material Specification: Precise alloy grade or engineering plastic designation


Order Volume: Prototype quantity and Annual Estimated Volume (AEV)


Functional Requirements: Critical hole tolerances, mating interface constraints, and specified surface finishes

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