Custom CNC multi-hole machined parts are precision-engineered components requiring multi-axis drilling, reaming, tapping, and counterboring across single or multiple planes. Built for assemblies demanding strict geometric alignment and inter-feature positional accuracy, these components are produced in our ISO 9001-certified facility using advanced 4-axis and 5-axis CNC machining centers. By executing complex hole patterns in single setups, our manufacturing process eliminates multi-positioning errors to ensure strict concentricity, coaxiality, and perpendicularity.
Technical Specifications
|
Parameter |
Specification |
|
Material |
Aluminum (6061-T6, 7075-T6, 5052), Stainless Steel (304, 316/316L, 17-4PH, 420), Carbon Steel (1045, 4140), Brass (C36000), Titanium (Grade 5), Engineering Plastics (POM, PEEK, Nylon) |
|
Size Capacity |
Up to 800 x 600 x 500 mm (Milling); diameter 10 mm - diameter 400 mm (Turning) |
|
Dimensional Tolerance |
+/- 0.005 mm (Linear features) |
|
Positional Tolerance |
+/- 0.01 mm (Hole True Position / GD&T controlled) |
|
Machining Accuracy |
Part-to-part repeatability within 0.003 mm |
|
Surface Roughness |
Ra 0.4 - 3.2 um (as machined) |
|
Processing Range |
Hole diameters from diameter 1 mm to diameter 50 mm; Internal threads from M2 to M24 |
|
Equipment & Processes |
4/5-axis CNC Machining Centers, CNC Lathes with live tooling, Deep-hole Gun Drilling, Thread Milling, Rigid Tapping |
Key Features
Dimensional Accuracy: Maintains strict linear and radial tolerances down to +/- 0.005 mm across multi-feature components.
Simultaneous 5-Axis Setup: Eliminates multi-repositioning errors, ensuring strict geometric alignment and consistent part-to-part dimensions across production runs.
Complex Hole Integration: Combines intersecting cross-holes, deep-hole drilling, counterboring, and custom internal threading in a unified operation.
Optimized Batch Scalability: Quick-change fixture systems and automated toolpath programming support flexible production runs from 10 to 5,000 units.
Burr-Free Edge Quality: Controlled entry and exit tool paths prevent internal burrs and material deformation on critical mating surfaces.
GD&T Compliance: Full adherence to geometric dimensioning and tolerancing callouts for complex assembly interfaces.
Applications
Automotive: Transmission valve bodies, actuator brackets, and sensor housings.
Medical: Surgical instrument frames, diagnostic equipment manifolds, and titanium implant assembly jigs.
Aerospace: Lightweight structural brackets, fuel control valve bodies, and avionics enclosures.
Automation: Robotic arm joints, pneumatic manifold blocks, and linear guide mounting plates.
Electronics: Heat sinks with complex coolant distribution channels and chassis mounting panels.
Industrial Equipment: Hydraulic distribution blocks, gearbox covers, and high-pressure pump housings.
Materials & Surface Finishes
Material Options & Standards
Aluminum Alloys: ASTM / EN standards (6061-T6, 7075-T6, 5052)
Stainless Steels: ASTM A276 / DIN standards (304, 316/316L, 17-4PH, 420)
Alloy Steels: AISI / SAE standards (4140, 1045, 20CrMo)
Non-Ferrous Metals: Brass (C36000), Phosphor Bronze, Copper
Engineering Plastics: POM (Delrin), PEEK, Nylon 66, PTFE
Surface Finishes & Treatments
Anodizing: Clear or colored Type II; Hardcoat Anodizing Type III (MIL-A-8625)
Plating & Passivation: Electroless Nickel Plating, Zinc Plating, ASTM A967 Citric/Nitric Passivation for Stainless Steel
Coatings: Powder Coating, Chemical Conversion Film (Surtec 650 / Alodine per MIL-DTL-5541)
Mechanical Finishes: Precision Bead Blasting, Manual Edge Deburring, Vibratory Barrel Finishing
Customization & OEM
CAD File Formats: Accepts STEP, IGES, Parasolid, DXF, and 2D engineering drawings with explicit GD&T specifications.
Custom Envelopes: Tailored spatial dimensions and mounting interfaces designed to match exact customer assembly layouts.
Interface Tolerancing: Customized machining parameters for press-fit bushings, bearing journal seats, and precision O-ring grooves.
Traceable Sourcing: Direct procurement of raw materials complying with ASTM, DIN, or JIS specifications, accompanied by full Mill Test Reports (MTR).
Prototyping to Volume: Rapid prototype turnaround for functional testing followed by seamless scaling to pilot batches and full-scale production.
Quality Control & Inspection
CMM Verification: Hexagon Coordinate Measuring Machines inspect 3D spatial coordinates, hole center distances, and complex GD&T profiles.
Precision Gauging: Calibrated micrometers, bore gauges, thread plug gauges, and ring gauges verify hole diameters, depth consistency, and thread pitch.
Surface Profiling: Portable digital profilometers measure Ra values on critical internal hole walls and mating faces.
Material Identification: PMI (Positive Material Identification) spectrometer screening verifies elemental compliance of incoming metal bars and blocks.
Traceability & Reporting: 100% dimensional screening prior to shipping, backed by optional First Article Inspection (FAI) reports and CMM data sheets.
Packaging & Logistics
Protective Packaging: Individual wrapping in anti-corrosion VCI (Volatile Corrosion Inhibitor) bags or custom closed-cell foam partitioning to prevent surface abrasion and transit damage.
Batch Identification: Clear barcode labeling on external packaging detailing part numbers, material batch codes, quantity, and manufacturing dates.
Export Compliance: Heavy-duty export-grade corrugated cartons or ISPM 15 compliant heat-treated wooden crates for international shipping.
Standard Lead Times: 7 to 15 business days for prototypes; 3 to 5 weeks for production batches depending on geometry complexity and required finishing.
Frequently Asked Questions
Request a Quote
Submit your project documentation for a formal technical review and commercial quotation within 24 hours. Ensure your RFQ includes:
Part Geometry Files: 3D CAD model (STEP/IGES) + 2D PDF drawing with GD&T callouts
Material Specification: Precise alloy grade or engineering plastic designation
Order Volume: Prototype quantity and Annual Estimated Volume (AEV)
Functional Requirements: Critical hole tolerances, mating interface constraints, and specified surface finishes
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